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Manufacturing
Visual Anomaly Detection
Confidential manufacturing client
99.2%
Defect detection rate
< 2%
False positive rate
Zero (12 mo)
Recall incidents
Challenge
A precision manufacturing line relied on human visual inspection for quality assurance. Fatigue-driven misses allowed sub-millimeter defects to reach customers, triggering costly recalls and warranty claims.
Approach
Sunray Labs deployed LenX optical sensors at critical inspection points with a trained anomaly detection model. The system flags defects in real time, logs images for traceability, and integrates with the MES to halt or divert affected batches.
Outcome
Defect escape rate dropped significantly. QA teams review flagged items instead of inspecting every unit manually, with full image audit trails for compliance and root-cause analysis.
Technology Stack
LenXEdge inferenceMES integrationImage audit trail
Improved defect detectionView all case studies