01 · Challenge
A precision manufacturing line relied on human visual inspection for quality assurance. Fatigue-driven misses allowed sub-millimeter defects to reach customers, triggering costly recalls and warranty claims.
02 · Approach
Sunray Labs deployed LenX optical sensors at critical inspection points with a trained anomaly detection model. The system flags defects in real time, logs images for traceability, and integrates with the MES to halt or divert affected batches.
03 · Outcome
Defect escape rate dropped significantly. QA teams review flagged items instead of inspecting every unit manually, with full image audit trails for compliance and root-cause analysis.
Next case study
Intelligent Fleet Dispatch