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Retrieval-Augmented Generation at Scale: Lessons from Production

Engineering lessons from operating RAG pipelines serving millions of queries, chunking strategies, hybrid search, and evaluation at scale.

Abstract

Retrieval-Augmented Generation (RAG) is the dominant pattern for grounding LLMs in enterprise knowledge bases. This paper documents lessons from operating RAG at production scale.

Chunking Strategy

Fixed-size chunking is insufficient. We recommend semantic chunking with overlap, tuned per document type:

  • Technical docs: 512 tokens, 64 token overlap
  • Legal/compliance: sentence-boundary chunking
  • Code: function-level chunks with import context

Hybrid Search

Pure vector search misses exact matches (SKUs, error codes). Hybrid search combining BM25 + dense retrieval improved recall by 23% in our benchmarks.

Evaluation

Pre-deploy eval suites with golden Q&A pairs are non-negotiable. We run 200+ test cases on every index update.

Conclusion

RAG at scale is an engineering discipline, chunking, retrieval, and evaluation must be treated as first-class infrastructure.

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